How We Scaled a Custom Jersey Ecom Brand to $7,500 Days

How We Scaled a Custom Jersey Ecom Brand to $7,500 Days

How We Scaled a Custom Jersey Ecom Brand to $7,500 Days

Daily Revenue

2-3 orders at $750 profit each

2-3 orders at $750 profit each

2-3 orders at $750 profit each

Reinvestment Capital

Reinvestment Capital

Cash flow funding growth

Cash flow funding growth

Cash flow funding growth

ACHA Partnership

Cash flow funding growth

Cash flow funding growth

Cash flow funding growth

OVERVIEW

Thread the Needle (TDN) is a custom-apparel company born from a lifelong love of hockey. Built by players, for players. Founded by Thomas Pugh, the brand began as a local operation serving a few rinks across the Carolinas.

When Thomas came to TVG, he had strong word-of-mouth traction and a loyal base of repeat teams, but growth had plateaued. He was ready to take the leap from “local favorite” to “national name.”

In just a few months, our CORE Growth Engine helped TDN go from sporadic orders to daily sales, expanding beyond regional boundaries and generating consistent cash flow, all while keeping the brand’s authentic, player-first ethos intact.

THE CHALLENGE

Thread the Needle had a proven product and community love, but was limited by three things

I was throwing money into a pit. We had a great product, but no growth system and I knew I couldn’t keep figuring it out alone.

I was throwing money into a pit. We had a great product, but no growth system and I knew I couldn’t keep figuring it out alone.

I was throwing money into a pit. We had a great product, but no growth system and I knew I couldn’t keep figuring it out alone.

Markus Trillsch
Founder Nutrabound, Flow Supplements
Key challenges we identified:
Geographic ceiling. Most sales came through Carolina-based rinks and referrals.
Limited tech and marketing systems. Ads were run manually with minimal results.
Agency burnout. A previous agency had over-promised, under-delivered, and left Thomas skeptical of outside partners.

THE STRATEGY

When TDN partnered with TVG, the mission was clear: build a scalable growth engine around what was already working, custom hockey jerseys. Rather than spreading thin across multiple sports, we focused on dominating one niche, then expanding outward.

When TDN partnered with TVG, the mission was clear: build a scalable growth engine around what was already working, custom hockey jerseys. Rather than spreading thin across multiple sports, we focused on dominating one niche, then expanding outward.

Here's what we did:
Here's what we did:
Niche Domination Strategy

Doubled down on hockey funnel creative before expanding to basketball or lacrosse

High-Intent Ad Targeting

Built ad structure targeting club teams, leagues, and college programs

Authentic Creative Direction

Focused on creative that made a small brand feel like a major player

Ad Strategy Rebuild

Precise budget allocation and creative testing framework

Automation & Lead Capture

Custom email flows and backend automation (Zapier, Typeform, CRM sync)

Elevated Brand Perception

Scroll-stopping ads using TDN's mockups and team photos for professional positioning

CREATIVE EXAMPLES

Welcome Flow Email
Welcome Flow Email
Welcome Flow Email
Welcome Flow Email
Welcome Flow Email
Welcome Flow Email
Welcome Flow Email
Welcome Flow Email

CLIENT INTERVIEW

THE RESULTS

Within weeks, momentum shifted from sporadic orders to consistent demand

Daily Revenue

Daily Revenue

2-3 orders at $750 profit each

2-3 orders at $750 profit each

2-3 orders at $750 profit each

Reinvestment Capital

Reinvestment Capital

Cash flow funding growth

Cash flow funding growth

Cash flow funding growth

ACHA Partnership

ACHA Partnership

Largest collegiate hockey organization

Largest collegiate hockey organization

Largest collegiate hockey organization

Premium Positioning

Premium Positioning

"Big company" perception across social

"Big company" perception across social

"Big company" perception across social

Thomas said it best

I had guys at the rink saying, ‘Dude, I can’t scroll Instagram without seeing your ads, you look like a big company now.’ That’s the best compliment you can get.

I had guys at the rink saying, ‘Dude, I can’t scroll Instagram without seeing your ads, you look like a big company now.’ That’s the best compliment you can get.

I had guys at the rink saying, ‘Dude, I can’t scroll Instagram without seeing your ads, you look like a big company now.’ That’s the best compliment you can get.

THE PARTNERSHIP

What started as a chance Instagram ad turned into one of the most rewarding founder-agency partnerships we’ve built.

The best decision I’ve made as a business owner, besides starting the company, was working with TVG. They’re not a hands-off team. They care, they’re sharp, and they helped me build systems that changed how I run my business.

The best decision I’ve made as a business owner, besides starting the company, was working with TVG. They’re not a hands-off team. They care, they’re sharp, and they helped me build systems that changed how I run my business.

The best decision I’ve made as a business owner, besides starting the company, was working with TVG. They’re not a hands-off team. They care, they’re sharp, and they helped me build systems that changed how I run my business.

Our team worked side-by-side with Thomas to optimize not just his ads and emails, but his entire workflow. From quote requests to production handoffs. The result: a brand with momentum, credibility, and a clear path to national expansion.

CORE TAKEAWAYS

Focus beats fragmentation: double down on what’s already working before diversifying

Founder-agency alignment drives speed and execution

Great marketing can make a small business look like a category leader and convert like one, too

We're an extension of your team.

We're an extension of your team.

Think of us as an extension of your team. If you succeed, so do we. Our digital marketing team works night and day to ensure you get the results you want. Everything is carefully planned out and strategized to make sure your brand scales profitably.

Think of us as an extension of your team. If you succeed, so do we. Our digital marketing team works night and day to ensure you get the results you want. Everything is carefully planned out and strategized to make sure your brand scales profitably.

Think of us as an extension of your team. If you succeed, so do we. Our digital marketing team works night and day to ensure you get the results you want. Everything is carefully planned out and strategized to make sure your brand scales profitably.

let's start the ideation

let's start the ideation