How We Scaled a Custom Jersey Ecom Brand to $7,500 Days

How We Scaled a Custom Jersey Ecom Brand to $7,500 Days

How We Scaled a Custom Jersey Ecom Brand to $7,500 Days

CLIENT INTERVIEW

CLIENT INTERVIEW

CLIENT INTERVIEW

OVERVIEW

OVERVIEW

OVERVIEW

Thread the Needle (TDN) is a custom-apparel company born from a lifelong love of hockey. Built by players, for players. Founded by Thomas Pugh, the brand began as a local operation serving a few rinks across the Carolinas.

When Thomas came to TVG, he had strong word-of-mouth traction and a loyal base of repeat teams, but growth had plateaued. He was ready to take the leap from “local favorite” to “national name.”

In just a few months, our CORE Growth Engine helped TDN go from sporadic orders to daily sales, expanding beyond regional boundaries and generating consistent cash flow, all while keeping the brand’s authentic, player-first ethos intact.

THE CHALLENGE

THE CHALLENGE

THE CHALLENGE

Thread the Needle had a proven product and community love, but was limited by three things:

Geographic ceiling. Most sales came through Carolina-based rinks and referrals.

Limited tech and marketing systems. Ads were run manually with minimal results.

Agency burnout. A previous agency had over-promised, under-delivered, and left Thomas skeptical of outside partners.

As Thomas put it:

"I was throwing money into a pit. We had a great product, but no growth system and I knew I couldn’t keep figuring it out alone."

"I was throwing money into a pit. We had a great product, but no growth system and I knew I couldn’t keep figuring it out alone."

"I was throwing money into a pit. We had a great product, but no growth system and I knew I couldn’t keep figuring it out alone."

Thomas Jones
Thomas Jones
Thomas Jones
CEO @ Thread Da Needle
CEO @ Thread Da Needle
CEO @ Thread Da Needle

THE STRATEGY

THE STRATEGY

THE STRATEGY

When TDN partnered with TVG, the mission was clear: build a scalable growth engine around what was already working, custom hockey jerseys.

Rather than spreading thin across multiple sports, we focused on dominating one niche, then expanding outward.

Niche Domination Strategy

  • Doubled down on hockey funnel creative before expanding to basketball or lacrosse.

  • Built a high-intent ad structure targeting club teams, leagues, and college programs.

  • Focused on authentic creative that made a small brand feel like a major player.

Full-Funnel Growth System

  • Rebuilt ad strategy with precise budget allocation and creative testing framework.

  • Created custom email flows and automations for lead capture and follow-up quotes.

  • Implemented backend automation (Zapier, Typeform, CRM sync) to save hours of manual work.

Creative Identity & Positioning

  • Developed scroll-stopping ads from TDN’s own mockups and team photos to project scale and professionalism.

  • Elevated the brand perception, customers often commented TDN “looks like CCM or Bauer.”

CREATIVE EXAMPLES

CREATIVE EXAMPLES

CREATIVE EXAMPLES

THE RESULTS

THE RESULTS

THE RESULTS

Within weeks, momentum shifted from sporadic orders to consistent demand:

Daily Revenue

Daily Revenue

Daily Revenue

2–3 high-ticket orders per day ($750 profit each)

2–3 high-ticket orders per day ($750 profit each)

2–3 high-ticket orders per day ($750 profit each)

Scalable Cash Flow

Scalable Cash Flow

Scalable Cash Flow

Daily revenue funding reinvestment and growth

Daily revenue funding reinvestment and growth

Daily revenue funding reinvestment and growth

Strategic Partnerships

Strategic Partnerships

Strategic Partnerships

Conference-wide deal secured with the ACHA

Conference-wide deal secured with the ACHA

Conference-wide deal secured with the ACHA

Elevated Brand Perception

Elevated Brand Perception

Elevated Brand Perception

Premium, “big company” positioning across social

Premium, “big company” positioning across social

Premium, “big company” positioning across social

Thomas said it best:

"I had guys at the rink saying, ‘Dude, I can’t scroll Instagram without seeing your ads, you look like a big company now.’ That’s the best compliment you can get."

"I had guys at the rink saying, ‘Dude, I can’t scroll Instagram without seeing your ads, you look like a big company now.’ That’s the best compliment you can get."

"I had guys at the rink saying, ‘Dude, I can’t scroll Instagram without seeing your ads, you look like a big company now.’ That’s the best compliment you can get."

THE PARTNERSHIP

THE PARTNERSHIP

THE PARTNERSHIP

What started as a chance Instagram ad turned into one of the most rewarding founder-agency partnerships we’ve built:

"The best decision I’ve made as a business owner, besides starting the company, was working with TVG. They’re not a hands-off team. They care, they’re sharp, and they helped me build systems that changed how I run my business."

"The best decision I’ve made as a business owner, besides starting the company, was working with TVG. They’re not a hands-off team. They care, they’re sharp, and they helped me build systems that changed how I run my business."

"The best decision I’ve made as a business owner, besides starting the company, was working with TVG. They’re not a hands-off team. They care, they’re sharp, and they helped me build systems that changed how I run my business."

Our team worked side-by-side with Thomas to optimize not just his ads and emails, but his entire workflow. From quote requests to production handoffs. The result: a brand with momentum, credibility, and a clear path to national expansion.

CORE TAKEAWAYS

CORE TAKEAWAYS

CORE TAKEAWAYS

Focus beats fragmentation: double down on what’s already working before diversifying

Founder-agency alignment drives speed and execution

Great marketing can make a small business look like a category leader and convert like one, too

Great marketing can make a small business look like a category leader and convert like one, too

Great marketing can make a small business look like a category leader and convert like one, too

Focus beats fragmentation: double down on what’s already working before diversifying

Founder-agency alignment drives speed and execution

Great marketing can make a small business look like a category leader and convert like one, too

Great marketing can make a small business look like a category leader and convert like one, too

Great marketing can make a small business look like a category leader and convert like one, too

We're an extension of your team.

We're an extension of your team.

Think of us as an extension of your team. If you succeed, so do we. Our digital marketing team works night and day to ensure you get the results you want. Everything is carefully planned out and strategized to make sure your brand scales profitably.

Think of us as an extension of your team. If you succeed, so do we. Our digital marketing team works night and day to ensure you get the results you want. Everything is carefully planned out and strategized to make sure your brand scales profitably.

Think of us as an extension of your team. If you succeed, so do we. Our digital marketing team works night and day to ensure you get the results you want. Everything is carefully planned out and strategized to make sure your brand scales profitably.

©2026 The visionary group. All rights reserved.
©2026 The visionary group. All rights reserved.
©2026 The visionary group. All rights reserved.